Electron beam welding services working with plastic materials. » Electron Beam Welding » Services » Contact » Directions » Testimonials Read the Article on IBW Welding International Beam Welding Corporation 63 Doty Circle West Springfield MA 01089 Tel. Quality … We are specialists in Electron beam welding and are renowned for our personal and friendly service, as part of our service we provide a quick turn round of work. Narrow fusion area with minimal heat input. development facilities around the world. Prototype to production volume is available. The workpieces melt and flow together as the kinetic energy of the electrons is transformed into heat upon impact. Electron Beam Welding is a machine controlled process, with welding carried out in vacuum with no filler material, resulting in exceptional weld quality and repeatability. We aim to achieve this goal by delivering best-in-class turn time, outstanding quality, and unparalleled customer service. If you need FAA repair station welding, micro welding, fusion welding, vacuum chamber welding, high purity welding, high energy welding, low distortion welding, bio-medical device welding, dissimilar metal welding, then visit our website today; we can help. A leading edge electron beam welding company since 1966, we partner with our customers to provide high performance quality results. 1275 Harvard Drive, Kankakee, IL 60901, USA 413-781-4368 Fax. Sciaky Global Headquarters Sciaky, Inc. 4915 W 67th St. Chicago, IL 60638, Phone: +1-877-450-2518 Fax: +1-708-594-9213, The Alliance for the Development of Additive Processing Technologies, Michigan Aerospace Manufacturers Association. Electron Beam Welding Associates specializes in Electron Beam Welding Services. Electron Beam Engineering provides precision electron beam welding and laser beam welding services throughout the United States and Europe, specializing in working with complex components. Energy beam welding otherwise referred to as electron-beam welding, is a fusion welding process. TriBeam™ refers to the left side, the right side, and the central area of the electron beam in Beamalloy’s welding equipment. Supply chain management services are also offered. With the current restrictions we are open as usual EB Industries offers you a full suite of services – from sourcing to welding, final finishing and testing. The resulting compound product provides performance that is not available in a single material. We have a wide range of testing facilities in-house. The process laboratory occupies about 4,000 square feet within the service facility. The beam of electrons creates kinetic heat as it impacts with the workpieces, causing them to melt and bond together. As this is a line of sight method it is not possible to weld around corners or re-entrant angles. Electron Beam Welding. Acceleron has been recognized as the industry’s leading resource for electron beam (EB) welding and precision laser welding services. We provide electron beam welding services for all industries that require high-end, highly reliable welding and brazing requirements. Best of all, Sciaky's custom EB welding services are competitively priced and offer tremendous advantages over smaller job shops in terms of equipment and expertise. Tri-Beam Process. Sciaky Inc. All Rights Reserved. You won’t find a more complete EB welding job shop anywhere in the world. EBW Job Shop Services We have the capability to weld large assemblies up to 24 feet in length and 92 inches in diameter, as well as tiny parts that fit in the palm of your hand. with minimum distortion. Electron Beam Welding Services for precision components specializing in complex jobs & high production runs. Electron Beam Technologies is dedicated to delivering top notch equipment to the welding industry for more than 50 years. 7 Industrial Road Windsor Locks, CT 06096. Sciaky’s welding job shop offers a wide range of affordable Electron Beam (EB) welding services for customers in a wide variety of industries all over the world. Electron Beam Industries provides sub-contract electron beam welding services including EB welders, micro and precision welding as well as other services. Serves the aerospace, automotive and defense industries. Covid 19 We are a third-generation family owned business with old fashioned values, integrity, workmanship, dependability, work ethics and where a handshake speaks for itself. Electron-beam welding (EBW) is a fusion welding process in which a beam of high-velocity electrons is applied to two materials to be joined. A focused beam of electrons, velocity approaching 0.5 times the speed of light strike the work piece, instantly vaporising the metal and generating the processes characteristic “key hole”. To ensure the safety of our staff and customers access to our premises is strictly limited Electron Beam Welding Services | Applied Fusion. distributed internationally and found in manufacturing plants and advanced research and Pronexos has 50 years of experience in electron beam welding (EBW) — a welding process that produces coalescence with a concentrated beam composed primarily of high-velocity electrons, impinging on the joint.The process is used without shielding gas and without the application of pressure. To find out more call us on 0844 2414257. We are specialists in Electron beam welding and are renowned for our personal and friendly service, as part of our service we provide a quick turn round of work. This a non destructive testing process useful for checking leak tightness after electron beam welding or vacuum brazing. In addition to making EB and laser welding equipment, PTR assists customers with weld process development and provides maintenance and spares support for electron beam welding systems including those manufactured by our … 413-739-4850 Email jf.ibw@comcast.net electronbeamct.com™ Electron Beam welding is so clever that many people don’t appreciate its potential. Get in touch with any specific requirements. Veteran Owned. No-one has more experience or expertise in the application of Electron beam welding than Electron Beam Processes. Electron beam welding (EBW) is a machine controlled process carried out in a vacuum chamber. Electron Beam Services is based in an accessible location just off the M1 and M25. EB Industries is the preeminent Electron Beam Welding services provider across the United States, Canada and Mexico, since 1965. Our skilled technicians offer the latest welding processes, system design, weld joint design, metallurgical expertise, and programming skills. Electron Beam Welding (EBW) is a fusion process in which a beam of high-velocity electrons is applied to the materials being joined. Whether your requirements call for the development of a prototype part or fabrication services for large volume production, Sciaky has the right solution to meet your needs. Beamalloy has developed a proprietary electron beam welding process, which we call the TriBeam™ process. Contact a sales rep in your area by clicking here. Continuous Electron Beam Welding (EBW) is a process where by an electron beam is used to join two or more dissimilar materials, thicknesses, and tempers together in an edge to edge fashion. © 2021 The benefit to you is “outside the industry” thinking to solve your particular welding problem. Electron beam technology is used for a range of welding, hardening, drilling and surface coating applications where … to 2 in. Electron Beam Welding Consultation: Have a Sciaky EB welding expert show you how to get the most out of your Sciaky EB welding system, Click Here to Download Sciaky's Contract EB Welding Services Info Sheet, Click for more info or call Sciaky now: 1+877-450-2518. The heating is very localised and the bulk of the assembly therefore remains cold and stable. High strength with minimal distortion. For more information please get in touch via the usual methods Read more Quality. PTR is an electron beam welding systems manufacturer and contract welding service provider on the leading-edge of electron beam and vacuum welding technology. We truly care about our users & end product which is why our customers love us!. From 0.1 to 25mm penetration in a wide variety of materials. Electron Beam Services is based in an accessible location just off the M1 and M25 Electron Beam Welding is a fusion welding process in that the mechanism of welding is to join two or more pieces of metal by local melting, which results in coalescence. Suitable for fuel nozzles, detonators, medical devices, energy, semiconductor and high volume applications. VFE is in partnership with global leader Probeam for the supply, installation, service, calibration and aftercare of electron beam welding machines. To … Its welding systems and EBAM® industrial 3d printing machines are We are NADCAP approved, ISO Certified, and Air Agency Certified. Sciaky’s process development laboratory is staffed with highly qualified personnel and the latest equipment to evaluate your specialized welding applications and feasibility programs. Our goal is to be the preferred provider of Electron Beam Welding services throughout Southern California and the rest of the US. The method involves a beam of high-velocity electrons that are applied to two materials that are being joined together. There is no need to use filler metal as the parent metal of the assembly is melted. We are ISO 9001:2015/AS9100D and NADCAP certified, have full engineering and metallurgy capabilities as well as extensive pre and post processing services. The reputation of Electron Beam Welding LLC for excellence and competence remains the cornerstone for continued growth. For those outsourcing their electron beam welding, PTR’s NADCAP Approved and FAA Certified electron beam welding job shop offers contract welding services. T: 860.623.9500 F: 860-623.7831 info@electronbeamct.com. Electron Beam Engineering, Inc. is a leading specialist in high precision electron beam welding and laser welding, serving multiple industries including aerospace, automotive, defense, communications, electronics, jewelry, medical, oil and gas exploration, semi-conductors, sensors, transportation and commercial uses. We are known for our outstanding quality and fast turnaround, and … Additional testing, such as radiographic inspection and ultrasonic inspection is available as well. This high speed stream of electrons is tightly focused using magnetic fields and applied to the materials to be joined. Electron Beam Engineering Services, LLC (EBES), located in Southern California, manufactures flexible low and medium power Electron Beam Welding systems. Meets ASME standards. Electron … 3-axis EB welding & processing service with penetration depths of 0.010 in. Electron beam (EB) welding is a fusion welding process whereby electrons are generated by an electron gun and accelerated to high speeds using electrical fields. Electron Beam Welding is a method which uses a focussed stream of high energy electrons generated by a filament and directed to the joint requiring to be welded. Electron Beam Welders & Custom EB Welding Solutions Sciaky offers the widest range of EB welding systems in the world Electron Beam (EB) Welding is an excellent choice for applications containing refractory alloys and dissimilar materials. EBAM continues depositing large amounts of high-value materials in the COVID-19 pandemic, Electron Beam Additive Manufacturing Technology, Standards such as AMS2680, AMS2681B, AWSD17.1, AWSC7-3, Mil-W-46132, ASME Boiler & Pressure Vessel Code, Quality Procedures and Manuals, detailed operation sheets, Approved EB weld schedules with configuration controls, Nadcap accreditation for EB welding and Quality Systems AS7003 and AC7004, Custom Part Fixturing and High Throughput Fixturing, NDI—Leak checking, Die Penetrant inspection, Laboratory Testing and Demonstration Capabilities. This results in a very narrow weld with a minimal heat affected zone. Electron beam welding. Sciaky’s welding job shop offers a wide range of affordable Electron Beam (EB) welding services for customers in a wide variety of industries all over the world. EBW is often performed under vacuum conditions to prevent dissipation of the electron beam. Versatile and repeatable welds can be performed to produce deep narrow welds at high speed requiring 1/10th the power of conventional welding down to a few thousandths of an inch. Our electron beam welding services has produced millions of parts, and our customers range from small manufacturers to some of the biggest companies in the Aerospace, Medical and Energy industries. Call us at 800-611-9121 for more info. Aerospace, defense, automotive, medical, … Contact us today to learn more. Over 40 years serving industries across the globe. Your RFQ’s and questions are answered quickly and a real person answers the phone. As the electrons strike the work surface, their energy is converted into heat, instantly vaporizing the metal, creating a keyhole. We have the capability to weld large assemblies up to 24 feet in length and 92 inches in diameter, as well as tiny parts that fit in the palm of your hand. 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